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The CoverMaster® CM52 Covermeter

Constr.

The professional's cover meter

Millions are spent each year repairing concrete structures whose reinforcement bars have corroded due to inadequate cover. Any concrete surface, whether it's newly built or part of a long-standing structure, can be hiding a time-bomb.

The CM52 CoverMaster cover meter has been designed in close cooperation with the construction industry to locate rebars quickly and precisely and measure concrete cover with unparalleled accuracy. The CM52 uses an exclusive technology that delivers unvarying precision under all site conditions and in all types of concrete.

Rapid results

The loud audio signal helps locate rebars quickly and precisely. Scan large areas without constantly watching the meter.

Industry leading accuracy

The directional search head locates rebars, establishes their direction and measures cover with great precision at very close centres.

Easy to use

Operated using three basic control knobs which give a distinctive click for confidence the CM52 can be mastered in minutes. An informative audio tone gets louder as it approaches the bar, quickly indicating depth of cover.

Extremely robust

Designed and built to withstand daily use in the toughest conditions. Thousands are in use in construction sites around the world.

Versatile

Automatically accepts a midget head for direct reading of cover under 30mm at very close centres. Ideal for checking pre-cast lintels and pipes.

 
 

"I've tried other cover meters, but the Protovale is my favourite. It's accurate, robust and easy to use. The search range is focussed so there's no problem working near scaffolding, and the audio tone lets you concentrate on the area you're working on.

We've used Protovales for years, and the CM52 is a welcome addition to the range."

Gareth Moorhead, Project Engineer,
Stats Consultancy Ltd

CM52 on bridge deck

 
 

The Protovale Advantage

All Protovale instruments are designed by the world's leading experts in the field of pulse induction technology. They use a unique system which is unaffected by moisture or temperature changes, making Protovale instruments remarkably stable in all site conditions.

 
 

Please contact us now for more information or a free demonstration

PROTOVALE
Protovale Oxford Ltd, Rectory Lane Trading Estate
Kingston Bagpuize, Abingdon OX13 5AS, England
Tel: +44 (0) 1865 821277, Fax: +44 (0) 1865 820573
email: info@protovale.co.uk

Better technology for better performance

Protovale CoverMasters are acknowledged worldwide as the best performing cover meters available. They maintain their accuracy on site -- not just in laboratory conditions.

Precision you can rely on in all conditions

The CM5 sends pulses of current through air-cored search coils and measures the resulting eddy current. This exclusive Pulse-Induction Eddy Current technology is uniquely stable and is immune to temperature variations, electrical interference, magnetic aggregates and the ionic effects of moisture in wet concrete.

Most other cover meters use magnetic search heads which are temperature sensitive and react unpredictably to nearby metal and magnetic aggregates.

Head and bar

"A rifle, not a shotgun"

The CM52 has a very narrow search field which gives the strongest signal when the search head is lined up with the rebar, and the weakest signal when the search head is at right angles to the rebar.
This enables the operator to quickly locate rebars, quickly determine their orientation and obtain accurate cover readings even in congested situations.

Head/bar orientation

There is very little response at the sides of the head, so the CM52 remains accurate near scaffolding and metal window frames. It also resolves cover in dense, complex rebar structures.

Welded Mesh Fabric

The directional search head allows the "drilling safe spots" in welded mesh fabric to be located, and the cover to be measured accurately.

The Standard Head

With the standard large head the CM52 can resolve bars and measure cover at closer pitches than any of its rivals with their large head, eg 50mm cover and 75mm pitch between centres (less than 60mm separation between bars).

Structure of bars

The above structure of bars might pose difficulties for some cover meters which cannot give accurate readings of cover in congested situations . . .

. . . but the CM52 remains accurate at even greater depths as shown below

Standard head accuracy


The Midget Head

With the midget head the figures are scaled down dramatically to give accurate readings of cover under 30mm and at very close centres.
For example, T10 bars can be resolved and measured at 15mm cover at as little as 30mm centres (a mere 20mm separation between bars).

Midget head accuracy

Advantages of the Midget Head

  • Accuracy of cover measurement between 6and 30mm is ±1mm (half that required by BS1881:204)
  • Ideal for checking precast concrete units and reinforced cages in concrete pipes
  • Exceptionally congested situations can be investigated with ease
  • Castellated concrete surfaces can be surveyed as the small head will fit between sculpted reliefs

The truth is at the centre

We always quote the 'pitch' as the distance between bar centres.
Some manufacturers make accuracy claims based on the 'spacing' between bars -- a smaller figure. Make sure you know which figure is being quoted!

Maximum depth of cover and resolution

For parallel bars to be resolved by any cover meter the pitch must typically be at least 1½ times their cover.

Bar Sizing

Measures cover to bars of unknown size

A simple bar-sizing method requires just two measurements and a look-up graph, to provide an indication of the bar size.
The resulting cover reading is alway reliable.

 
 

Standard features

  • Depth reading up to 100mm -- all that is required for reinforced concrete
  • Clear LCD digital display showing depth in mm
  • Loud audio signal for rapid location
  • Analogue meter to assist with location
  • Optional headphones for use in extra noisy environments
  • Rugged construction: high impact ABS control unit
  • Control unit in leather case with holster for the search head
  • Lightweight: less than 2kg. Search head only 380grams
  • Midget head for areas of low cover
  • Compatible with Protovale's Borehole Probe tendon duct locator
  • Outputs to all commercially available data loggers
  • Calibration certificate available, and self calibration help given to save necessity of returning instrument
  • Extensible coiled head-lead cable
  • Quality industrial grade re-chargeable batteries

 
 

Data-logging cover readings

The CM52 is fitted with an analogue output socket suitable for connecting to any commercially available data-logger.

For example, we have successfully used a Psion Organiser II with a Digitron A/D module to log data from a CM52, and to download that data to a PC running its own Terminal or HyperTerminal comms application.

We also wrote an experimental simple-to-use "PvLogger" program for Win3.1/Win95 to accept the data from the Psion, save that data, and print either the raw data or a histogram with statistical analysis.

Please contact us if you intend using a data-logger.

 
 

Talk to us

Protovale participates in industry and academic conferences around the world, analysing the technical issues associated with concrete cover inspection and explaining best practice.

We have worked with most of the leading consulting engineers in many countries and are always willing to share our experience with users. In addition, our technical papers are available for instant reference on the Protovale web site at www.protovale.co.uk


Performance

With Standard head:

Cover measuring range
25mm to 100mm for all bar sizes
Accuracy
 better than ±2mm from 30mm to 65mm,  
             ±3mm from 70mm to 90mm.
Resolution:
T16 bars at 50mm cover and 75mm pitch 
         (less than 60mm separation).

With Midget head:

Cover measuring range 6mm to 50mm
Accuracy
   ±1mm or better from 10mm to 30mm,  
             ±3mm from 35mm to 45mm.
Resolution:  
T10 bars at 15mm cover and 30mm pitch
                      (20mm spacing).

Bar sizing

Protovale's published spacer-ratio method yields:
an accurate determination of the cover to a bar of unknown size, plus an estimation of the bar diameter.

Standards conformance

Meets or exceeds all requirements of BS1881:204 & DGZfP:B2
Conforms to cover-measuring requirements of:
EC2, DIN1045 SIA162, and ACI318.

Controls

ZERO knob: On/off switching and instrument zero-set.
DIAM knob: 11 selectable bar sizes:
5, 6, 7, 8, 10, 12, 16, 20, 25, 32 & 40 mm.
MODE knob: four position function selector:
LOCate: rapid bar location with audio signal,
CALib: indicates signal strength for precise zeroing,
DEPth: indicates cover in mm (audio off),
+aud: indicates cover in mm (audio on).
Instrument automatically senses which head is connected.

Display

Direct LCD readout of cover in millimetres.

Connectors

Head: 3-pin DIN41524 screw-locking connector for head lead
Phones: standard 3.5mm stereo jack socket
Logger: 3.5mm mono jack socket
Charge: 2.5mm coaxial dc power connector.

Battery

Nickel-cadmium rechargeable 8.4V nominal
Minimum 13 hours operation after a full charge.

Battery charger

External sealed module
Input: 200 - 250V, AC only
Available with 3-pin 13A plug or 2-pin European plug (to be specified when ordering)
Output: centre pin positive, double-isolated
Recharge time 14 - 16 hours for a full charge (eg overnight)

Dimensions

Control unit in leather case with shoulder strap
220mm x 110mm x 175mm, 1.55kg

Standard search head

(sensing area 120mm long x 60mm wide)
155mm x 88mm face x 40mm depth, 380g

Midget search head

(sensing area 60mm long x 30mm wide)
85mm x 52mm face x 49mm height, 110g

Head lead: coiled cable,

600mm rest length, 1.8m extended, 140g

Control unit in leather case including stowed head and lead

220mm x 150mm x 175mm, 2.1kg

Battery charger

100mm x 75mm x 60mm, 400g

Carrying case containing all items

520mm x 370mm x 125mm, 3.7kg

CM52 in carry-case

 
 

Full Support

Protovale offers its users support by
telephone +44 (0) 1865 821277, fax +44 (0) 1865 820573
and email support@protovale.co.uk

24-hour support on the web

Protovale's web site also provides updated product summaries, simple technical support and abstracts of papers on key issues relating to our instuments, and latest news flashes.

Full one year parts and labour warranty

 
 

Also available: CoverMaster® CM9 microprocessor cover meter, Rebar Plus bar locator, and Borehole Probe Tendon Duct Locator.


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